Just Draft Copy thought process rough finalization of experiments

 Professional Skills (Trade Practical)

 1. Importance of trade training, List of tools & Machinery used in the trade...✅

2. Safety attitude development of the trainee by educating them to use Personal Protective Equipment (PPE)...✅

3. First Aid Method and basic training...✅

4. Safe disposal of waste materials like cotton waste, metal chips/burrs etc...✅

5. Hazard identification and avoidance.✅

6. Safety signs for Danger, Warning, caution & personal safety message.✅

7. Preventive measures for electrical accidents & steps to be taken in such accidents.✅

8. Use of Fire extinguishers.✅

9. Practice and understand precautions to be followed while working in fitting jobs.✅  can be deleted

10. Safe use of tools and equipment's used in the trade.

===============================================================================M2. PRODUCT SPECIFICATION 

11. Familiarize with product design & development process.✅

12. Prepare checklist of customer needs.

13. Define product specifications.

================================

READING ENGINEERING DRAWING

14. Applying GD & Symbol on drawing to understand the importance & intent of component in assembly of final product.

15. Reading of industrial drawing. ( similar to 14)

16. Create a checklist of dimensions & customer specific requirements. ( can be clubbed with 13)

=============

M4. ROBOTICS HARDWARE

17. List down the industrial application of industrial robot.

18. Identify the various types of robots.

19.Identify different configuration of robots.  ( 17 ,18 ,19 can be clubbed as fundamentals of IR ) 

============

20. Identify the Robotic Cell Components & Application tools Cell Components.⭐

====

21. Check the safety measures and safety sensors are installed properly.

22. Checking of Physical

grouting of robot and other peripheral devices (cable trays, fences, fixtures, electric boxes etc.). Check the electric connections Earthing cable, power cable, Pneumatic pipes etc.

( can be one 21 and 22 )

ROBOT OPERATION  

23. Structure and Function of complete Robotics Work cell and its different components. 

(same as 20)

24. Starting Up and Shutdown Steps Robot. (standard on/off procedure)  COMMON 

25. Turning in the main supply to robot, turn on the stabilizers, electric box, Robot Controller. Turning on the air compressor. Check the Booting of the teach pendent. Check the pneumatic clamps in fixtures, Grippers on robots.  FOR PICK AND PLACE AND WELDING 

26. Checking complete cell health.⭐

27 Run Teach mode: Play mode, Remote mode.

28. Run Steps to define Tool co-ordinate system.

29. Run TCP (Tool center point definition).

30. Creating user defined work objects.

31. Create Box, circle, triangle work object definition)  ⭐

CREATE MOVC 

                 MOVL 

                 MOVL+ MOVC 

POLYGON DRAWING 

32. Multi-mode selection in virtual pendant. programming (similar to 27)

33.Identify the Robots components. ( repeated same as 20)

34 Introduction about Simulation software.

    Creating new model in Simulation Software.

35.Importing different types of robot.    ( Similar to 103-107)

36.Identify the position variation in robots.

37.Perform Robot axis movements.

38 Co-ordinate selection: Joint co-ordinate system, Co-Rectangular ordinate system, User or object co-ordinate system, Tool co-ordinate system.

Steps to define user co-ordinate system.

39. Defining X, Y, Z co-ordinate system.

40. Verifying co-ordinate system by multiple motion movements.

41. Jogging using virtual programming pendant.⭐

42.Practice on fixture for Jogging robot with different coordinate systems.

43 Define the add on assembly tools as per application case studies.

44. Assembling of welding robot.

45. List out the end effectors and their functions.

46. Assembling of gripper to manipulator.

47. Resolve the incorporate programming pendent & alarm resolution.

48. Parameters setting of application based controllers.

49. Identify the basic Program structure in robot with the help of teach pendent.⭐

50. Identify the PLC and robot communication for communicate with HMI.

51. Build the conveyor system and its communication with PLC.

52. Assembling of welding torch to manipulator.

53. Selection of welding source programming file.

54. Adjust the Voltage and Amps rating.

55. Start ending and main conditions.

56. Identify architecture of welding robot system.

57. Power source connection

with robot controller. Working using ARCON, ARCOFF. Working using WEAVON, WEAVOFF.⭐

58. Practical application demo using interpolation. (same as 31)

59. Quality check of welding and improvement with changing weld parameters. 

60. Verify Loop control instructions.

61. Arithmetic and Logical instructions.

62. Verifying the Shift instructions.

63. Create fencing and safety equipment's.

64. Gripper mounting on Robot Flange.

65. Performing the different connections of grippers (Electric, Pneumatic etc.).

66. List out gripper application in robot program & develop machine setting to assign the operation.

67. Interfacing Grippers to Robot using robot 1/0.

68. Interfacing Grippers to Robot using PLC.

69. Use of Function Keys in Pendant.

70. Creating a program of pick and place with the help of gripper.

71. Understanding HAND INSTRUCTIONS in Robot.

72. Understanding HANDLING WINDOW in Robot.

73. Low Air Pressure Interlock.

74. Creating the program with gripper application. ( same as 70 ))

75. Practice for program creation with gripper application. ( same as 70)

76. Select existing programmer from system file location & execute the program in manual mode.

77. Importing programming file from external source and execute the program manual mode.

78. Export the existing program in external device.

79. Identify the program motion command movements.

80. Practice on Teach table or fixture for all move commands. ( same as 31)

81. Follow Safety procedure for an Operator.

82. Run the existing program with manual mode.

83. Run the existing program with moderate speed mode.

84. Run the existing program with auto mode. ( same as 27)

85. Operating of existing welding program in auto mode with material loading and unloading from jig.

86. Inspect the welding quality by measuring instruments. (Same as 59)

87. Identification of defects in welding & basic correction in program & machine setup with weld feed wire control.

88. Operating of existing gripper (Pick and place) program in auto mode. (Same as 70 )

89. Follow Safety procedure for Programmer. ( Same as 81)

90. Move J(Joint), Move L(Linear), Move C (Circular), Move S (Spline). ( same as 31)

91. Working with Welding Torch (similar to 52)

92. Create the table reading Program.

93. Basic programming using move commands. (similar to 31)

94. Programming with advance level instructions.

95. Create a program of Pick & place. ( same as 70)

96. Create a program of advance fixture welding.

97. Calculate the cycle time.

98. Calculate the productivity (97,98 can be combined )

99. Calculate the machining cost for operation. ( not that much  needed )

100. Identify the importance of tool path optimization techniques.

SIMULATION RELATED 

101. Creating Virtual field and understanding cube.

102. Practice of handling programs.

103. Importing files from some other format to Robot simulation software in to robot.

104. Various types communication interface available in Robot simulation software.

105. Follow Steps to control real time robot using Robot simulation software.

106. Create a program with the help of simulation software & compare the Tool path with manual program.

107. Create the welding program in simulation software.⭐

108. Create pick and place program in the simulation software.⭐

109. Remote Monitoring and connectivity of Industrial Robot.

MAINTAINENCE RELATED - 

110. Prepare preventive maintenance plan. (same as 116) 

111. Check & top up lubrication oil.

112. Inspect weld wire & replacing of weld wire.

113. Verifying the welding gas. ( 112,113 can be combined)

114. Verifying the pneumatic leakages for operating fixtures.

115. Verify all the safety sensors. ( 114, 115 can be combined )

116. Conduct the preventive maintenance as per standard operating procedure. ⭐

        ( we can write for gp12 , AR1440 seperately on maintainence like wire feed , cleaning , lubrication etc,,, by combining 111,112,113,114,116 etccc )

 

You’ve already done most of the analytical work—this is essentially a curriculum rationalization and clustering problem. consolidate redundancies and group them into clear, non-overlapping experimental modules, which will make delivery, assessment, and documentation much cleaner.

---

---

======================================================

                                                                                                                     91 Getting == 14/03/2026

                                                                                                                     82 as per 18/03/2026 

=====================

1. 1.SAFETY SIGNS IDENTIFICATION.
2. FIRE EXTINGUISHER TYPES 
3. READING BASIC INDUSTRIAL DRAWING 
4.  ROBOT COMPONENTS IDENTIFICATION , FUNCTION
5.  GP12 SPECIFICATION
6. AR1440 SPECIFICATION
7. JOGGING WITH PENDANT 
8. JOGGING IN MOTOSIM
9. IDENTIFICATION OF X,Y,Z (S,L,U,R,B,T) BY JOGGING
10. BASIC PROGRAM STRUCTURE ;;
11.  PICK AND PLACE WITH PENDANT 
12. PICK AND PLACE WITH MOTOSIMON
13. WELDING PROGRAM STRUCTURE ARCON , ARCOFF , WAVOF ,WAVON
14. WELDING WITH PENDANT
15. WELDING IN MOTOSIM
16. WORK OBJECT DEF. MOVL ,MOVC, MOVJ       #INTERPOLATION
17. MOVC
18. MOVJ
19. MOVL
20. MOVL+MOVC
21. MOVS
22. CYCLE TIME CALCUALTION ,

                    ALARMS TYPES

TROUBESHOOTING   

PREVENTIVE MAINTAINENCE  , OILING , LUBRICATION , CLEANING ETC..

 INDUSTRY 4.0 , REMOTE MONITORING 

=========================================

Industrial Robotics – Experiment / Topic List

1. Importance of trade training ,
2. Safety Signs Identification
3. Fire Extinguisher Types ,
4. PPE 
5. Reading Basic Industrial Drawing , product specification meaning .
6. Introduction to basics of robotics, applications , types, configuration etc..
7. Listing Robot Components Identification & Functions ,tools , machinery
8. GP12 Specifications
9. AR1440 Specifications
10. Types of Coordinate Systems ,, cartesian , Joint , user , tool etc..,
11. Jogging with Pendant
12. Jogging in MotoSim
13. Identification of X, Y, Z & (S, L, U, R, B, T) by Jogging ,,robot moment
14. Work Object Definition & Motions (MOVJ, MOVL, MOVC – Interpolation)
15. MOVJ Operation
16. MOVL Operation
17. MOVC Operation
18. Combined Motion (MOVL + MOVC)
19. MOVS Operation
20. Basic Program Structure , syntax etc..,
21. checking Robotic Health , mech, electrical , sensor Inspection.
22. Handling instructions , shift instructions - informlist (options exploring )
23. Pick and Place with Pendant , handling operations - dout, pulse setting etcc..
24. Pick and Place in MotoSim
25. Welding Program Structure (ARCON, ARCOFF, WAVON, WAVOFF) n different shapes , T -JOINT WELDING 
26. Welding with Pendant
27. Welding in MotoSim
28. welding parameter settings , weld quality etc...
29. Cycle Time , Productivity , machining Cost Calculation
30. Types of Alarms and resolutions 
31. Troubleshooting Techniques for welding co2gas , gripper open nclose , sensor tuning etc..
32. Preventive Maintenance (Oiling, Lubrication, Cleaning, etc.) planning and conducting 
33. Industry 4.0 & Remote Monitoring

Module 1   Safety

Module 2 Product Specification

Module 3 Reading Engineering Drawing

Module 4 Robotics Hardware

Module 5 Operation of Robot

Module 6 Industrial Robot Simulation Tool

Module 7 Robot Access System & Jogging

Module 8 Robotic Cell and Industrial Case Studies

Module 9 Robot Programming and Operation

Module 10 Handling the gripper &Programing

Module 11 Operation of Industrial Robot

Module 12 Robotic Programming Simulation

Module 13 Concept of Industry 4.0

Module 14 Robotic Preventive Maintenance

 1. Importance of trade training, List of tools & Machinery used in the trade...✅